CURRENT EVENTS
Forging Technology Initiative — RFI Q&A FAQ
Recording & Access
Q1. Will a recording/transcription be available?
Yes, please see below for the recording of our Q&A Session. The transcription of the meeting can be found in the document linked below.
QA-Session-Forging-Technology-Initiative-RFI-Transcription
Program & Roles
Q2. Who hosted and who’s involved?
The session was led by Charles Edens (ATI). ATI teammates were present to support Q&A. Tyler Gwatney (project manager for the forging program) is also a primary contact.
Q3. What is the relationship among ATI, FIA, FDMC, DLA, and AMC?
ATI and FIA (Forging Industry Association) run the Forging Defense Manufacturing Consortium (FDMC) to pursue DoD‑relevant R&D, especially with DLA Cast & Forge R&D (a ManTech program). AMC (in metal casting) is a “sister organization” with its own long history.
Q4. What problem is this RFI/proposal trying to solve?
Twofold intent: (1) help DLA procure parts, and (2) strengthen the domestic forging industrial base so it is robust and available to DoD—especially in times of crisis—rather than drifting offshore.
Q5. Why does DLA invest here? Any broader context mentioned?
A participant noted DLA “lost about 27% of its vendor base since COVID,” highlighting reshoring, defense industrial base robustness, vendor‑lock risks, and long lead times as motivators. This was presented as participant perspective during the session.
What’s New in This Recompete
Q6. How does this proposal approach differ from past cycles?
The team wants a more nimble portfolio: many shorter projects (often 1–3 years; some 1‑year “quick wins”), rather than a handful of 5‑year projects that can go stale. Larger, multi‑year efforts are still allowed but may be less attractive if they tie up funding without being critical.
Q7. Is there new emphasis on transition/implementation?
Yes. The BAA includes language (new vs last cycle) that DLA may find funding for transition/implementation if they see success and benefit. Proposers should include both project cost and a separate, ROM transition cost and show how the work crosses the “valley of death” to the factory floor.
Focus Areas & What to Propose
Q8. What are the focus areas?
Two high‑level buckets: Procurement Solutions and Manufacturing Technologies. Manufacturing Technologies includes three broad sub‑areas:
- Materials (e.g., alloys, die materials, lubricants)
- Processing/Industry 4.0/automation/process improvements
- Workforce development (e.g., training including “forging university,” robotics training, facility‑captured best practices shareable with industry)
The team stressed broad interpretation of these categories.
Q9. Should I combine multiple ideas into one proposal or split them?
Split them. Submit separate one‑page quad charts for distinct ideas—even if they’re related—so they can be evaluated independently (avoid “take‑it‑or‑leave‑it” bundles). You may describe logical A/B/C gating; the team might select one piece (e.g., “B”) if it’s most critical.
Q10. Is workforce development really included?
Yes. Workforce development is explicitly welcomed, and examples were cited. Don’t artificially narrow your thinking—these categories are intentionally broad.
Submission Mechanics
Q11. What do I submit now?
A one‑page quad chart using the provided template (remove prompt text) and follow the companion instructions. If you send early, ATI can do a compliance check; last‑minute submissions reduce that chance.
Q12. What goes in each quad‑chart section?
- Abstract / Goals & Impact: Innovation vs. current state; industry benefit; include ROI numbers if you have them; outline the transition intent.
- Technical Plan: High‑level SOW steps, expected results, key milestones, known risks/challenges and mitigations; mention transition aspects if applicable.
- Cost & Schedule: Provide ROM by Government Fiscal Year; include a separate ROM for transition (build your own small table by FY). Break out Government cost, Cost share, and Total.
- Area of Interest: Indicate Procurement Solutions or Manufacturing Technologies, and if the latter, which sub‑area.
- Partners & Letters: List known supporting organizations (or note you’re still confirming). Letters of support may be included; only the quad chart is page‑limited. Provide POCs for submitter and (if known) partners.
Q13. Who should lead—industry or university?
Either is acceptable. Many past efforts were university‑led. Given the emphasis on transition, some efforts may be industry‑led with university support; suppliers to the industry may also propose.
Cost Share, Overhead, and Allowable Costs
Q14. What cost share is expected, and what counts?
Expect roughly 20–25% of the government cost (depending on calculation approach). “High‑quality cost share” is required—well‑documented contributions such as labor, in‑kind materials, purchased equipment, or unbilled university labor columns are typical examples.
Q15. Is university overhead/IDC allowed?
Yes. Overhead/IDC varies by university/program and is treated in the cost proposal with a reasonableness check; prior ATI projects have included overhead.
Q16. Are there cost‑category restrictions (salaries, equipment, travel, etc.)?
No detailed category list was given in the call. The team emphasized that at full cost‑proposal stage, ATI conducts reasonableness checks and provides templates/instructions, working iteratively with performers to ensure compliance.
Eligibility & Compliance
Q17. What compliance items are required—and when?
At award, performers need a CAGE code, DD2345, and an IT self‑assessment (SPRS); organizations should maintain eligibility if requirements change over time. These are not required at quad‑chart submission, but no award can be made without them.
Q18. How long do CAGE/DD2345 steps take?
Timelines vary; as an example, FIA took about three months in a recent cycle. Bottlenecks and back‑and‑forth for corrections can add time; ATI encourages starting ~3 months in advance once you believe you’re likely to proceed.
Evaluation, Selection, and Funding Cadence
Q20. How will proposals be organized and prioritized?
ATI aims for a balanced portfolio across the four areas (Procurement + three Manufacturing sub‑areas) and will use industry feedback to “rack and stack” ideas. DLA will select what to fund from a robust package ATI submits.
Q21. What happens after the quad chart—full white paper?
ATI’s first goal is to deliver the white paper to DLA and get it accepted; then DLA will request cost proposals. The team is still finalizing the exact packaging/management approach for this new, more agile model.
Q22. When might funding flow to performers?
Historically, ATI sees award in Q4 (a token amount to launch/close prior‑year funds) and bulk funds in Q1 of the next fiscal year. For this cycle, when asked about releasing funds/commitments, the answer clarified FY27 (1Q27) is the relevant window (not FY26). These are historical patterns, not guarantees.
Procurement Solutions vs. Manufacturing Technologies
Q23. What is “Procurement Solutions,” and will it involve most proposers?
ATI maintains a portfolio activity that supports DLA with part procurement—finding sources, materials, reviewing drawings, etc. Many outside organizations will engage more with Manufacturing Technologies, but both areas are in scope.
Practical Tips & Miscellaneous
Q24. Any guidance on ROI and impact statements?
If you have ROI or quantified impact, include it in the abstract/goals. The team cares about impact, but recognizes ROI is hard to track before implementation.
Q25. Any brand/name confusion to avoid?
ATI here is Advanced Technology International, not Allegheny Technologies.
Q26. Who do I contact with follow‑ups?
Use the contacts listed in the RFI (e.g., Charles Edens). Tyler Gwatney is the project manager and will be heavily involved.
One‑Page Quad Chart Checklist (concise)
- Header: Title; Area of Interest (Procurement Solutions or Manufacturing Tech + sub‑area).
- Abstract / Goals & Impact: Problem, innovation vs. current, industry benefit, ROI if known, transition intent.
- Technical Plan: High‑level steps, milestones, expected outputs, risks/mitigation, transition notes.
- Cost & Schedule: ROM by Govt FY; separate table for transition ROM; list Govt cost, Cost share (~20–25%), Total.
- Partners & POCs: Known supporters; letters of support (optional); clear primary contact.
- Format hygiene: Remove template prompts; follow instructions; send early if you want a compliance check.
Notes on Uncertainty
- Funding timing is described as historical pattern, not a guarantee.
- Eligibility/foreign‑national participation often depends on CUI status and PM sign‑off; specifics are finalized at proposal/award.
Where we summarize or group points for clarity, we avoid adding assumptions that go beyond the meeting discussion.
Source: “Q&A Session – Forging Technology Initiative RFI,” meeting transcript, September 10, 2025.
This page is a faithful, accessible condensation of the live discussion for stakeholders who could not attend.
SUCCESS STORIES
Videos
OTHER VIDEOS
- Weber Metals 60,000 Ton Press
- Trinity Forge Video of the Forging Process
- Trinity Forge Videos
- FIA Video of Impression Die Forging
- Forge at Watervliet Arsenal Video
- Pudget Sound Naval Shipyard & Intermediate Maintenance Facility Forge Shop
- Weld Mold provides materials and processes to repair forging dies
WARSTOPPER PROGRAM
The Warstopper Program enables contractors to access specific steel and titanium alloys for DOD contracts. Please click on the following links for additional information regarding:





